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Cornwall

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Martyn Pearson


Manufacturing Specialist
Cornwall



Cornwall Case studies

Advanced Metals International

10% Lead time improvements ( from receipt to dispatch ),20% Increase capacity with the order process

Sector: Electro / mechanical sub-assemblies
Size: 15 employees

Advanced Panel Systems

Potential Productivity Improvements > 48%

Sector: Timber / Carpentry
Size: 20 employees

Atlantic Inertial Systems

Yield problem resolved and now running at a consistent 99.7%

Sector: Electronic assembly
Size: 270 employees

Atlantic Inertial Systems

Scrap rate reduced to 0.5%

Sector: Electronic assembly
Size: 270 employees

Atlantic Signs

Reduction of WIP by approx 75%

Sector: Miscellaneous
Size: 12 employees

Caterlink Ltd

The project to date has resulting in 25% productivity improvement.

Sector: Food & Drink
Size: 20 employees

Chough Bakery

Experienced reduction in distance travelled and time taken within production process

Sector: Food & Drink
Size: 25 employees

D P Engineering

The productivity improvements resulted in a 30% increase in turnover

Sector: Electro / mechanical sub-assemblies
Size: 25 employees

Hellermann Tyton

400% improvement in extrusion Capacity

Sector: Rubber / Plastics
Size: 207 employees

Infoteam

Creation of 35 sq metres of space in the production area

Sector: Electronic assembly
Size: 150 employees

Lowley Engineering

Standardised work procedures implemented across all aspects of the factory.

Sector: Electro / mechanical sub-assemblies
Size: 18 employees

Manuplas

Approx 40% saving in distance travelled after the resiting of the plant

Sector: Rubber / Plastics
Size: 18 employees

Nelson Stokes Ltd

Nelson Stokes experienced a reduction in operational elements of 25%

Sector: Electro / mechanical sub-assemblies
Size: 60 employees

Pendennis Shipyard Ltd

Pilot area set up with Lean Tools, daily trade&employee targets set up for project manager to review

Sector: Building / Construction
Size: 180 employees

R A M Gasket Solutions Ltd

Reduction in stock parts of 50%

Sector: Rubber / Plastics
Size: 14 employees

Righton Ltd (Saltash)

A reduction of 19.5 mins for order picking and 30 mins for Goods-in processing each day.

Sector: Miscellaneous
Size: 19 employees

W C Rowe (Falmouth) Ltd

Undertook a series of manufacturing simulation days (six in total) covering 70 plus staff

Sector: Food & Drink
Size: 450 employees

West Pharmeutical Services

Scrap reduced by 85%

Sector: Rubber / Plastics
Size: 300 employees

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